prDS CWA 18230:2025

Zero Defects Manufacturing - Basic Principles and Requirements

Scope

This document defines the basic principles and requirements for Zero Defects Manufacturing and sets the basis for ZDM conformity assessment. It provides a structured framework to guide organizations in achieving operational excellence through defect prevention, predictive analytics, and continuous quality improvement, leveraging the latest advancements in Industry 4.0 technologies.
This document aims to:
- Define Basic Principles of ZDM: Establish the foundational concepts and methodologies for implementing and sustaining ZDM practices across manufacturing environments. Clarify the roles of detection, prediction, repair, and prevention strategies in achieving defect-free production.
- Set Requirements for ZDM: Specify minimum technical, organizational, and process requirements for adopting ZDM methodologies effectively. Address integrating ZDM principles with existing quality management systems and operational processes.
- Develop ZDM Conformity Assessment: Propose a comprehensive evaluation system to assess and certify manufacturers based on their adherence to ZDM principles and their level of operational maturity.